Catalyst SAF 505
Catalyst SAF 505Catalyst SAF 505Catalyst SAF 505Catalyst SAF 505
High-Performance · General Industrial

Silicone-Based Emulsion Defoamer

Catalyst SAF 505

High-Performance Industrial Antifoam

A silicone-based high-performance emulsion defoamer developed for general industrial use. SAF 710 delivers excellent defoaming durability and alkali resistance across a wide range of foaming systems — from wastewater treatment to distillation columns and boiler systems — with superior dilution stability and ease of integration.

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Industrial Grade Silicone AntifoamAlkali ResistantExcellent Dilution StabilityWater Dilutable
pH 6.0–8.0
10% Silicone Active
Non-Ionic
30–150 g/MT Dosage
ShapeWhy ChooseWhy Choose Catalyst SAF 505 ?

Engineered for demanding industrial environments where foam control, process compatibility, and operational reliability are critical.

Rapid, Long-Lasting Defoaming

Silicone-based mechanism delivers immediate foam knockdown with sustained suppression activity, reducing re-dosing frequency and lowering total chemical cost across extended process runs.

Wide pH & Temperature Range

Effective across pH 6.0–8.0 with excellent alkali resistance. Stable performance at elevated temperatures makes SAF 710 suitable for boiler systems, distillation columns, and hot industrial processes.

Effective at Low Dosage

Only 30–150 grams per metric ton of foamer required in most systems. Ultra-low active dosage reduces chemical inventory, handling requirements, and overall process cost.

Easy Dilutability & Stability

Dilutes readily with water at 1:10 ratio. Exceptional dilution stability ensures consistent performance in pre-diluted dosing systems. Diluted product remains effective for up to 8 hours.

Excellent Heat & Shear Stability

Maintains defoaming performance under high-temperature and high-shear conditions typical of industrial processing. Resists emulsion breakdown in agitated systems.

Broad System Compatibility

Non-ionic emulsifier system provides excellent compatibility with wastewater treatment chemicals, agrochemical formulations, paper process additives, and cutting oil systems.

Industrial Foam: The Hidden Process Cost

In industrial processing — whether in a wastewater treatment plant, a distillation column, a paper mill, or an agrochemical mixing vessel — foam is more than a nuisance. Uncontrolled foam reduces throughput, disrupts level control instrumentation, causes product carryover into downstream equipment, creates safety hazards around hot systems, and forces operators into manual interventions that add labour cost and process downtime.

Why Silicone Antifoam Outperforms Alternatives

Silicone antifoams like SAF 710 operate at a fundamentally different mechanism than mineral oil or fatty alcohol-based defoamers. The low surface tension of Polydimethylsiloxane (~21 mN/m vs ~30–40 mN/m for process liquids) allows rapid spreading at the gas-liquid interface, destabilising foam films at the molecular level. This means activity at far lower dosage — 30 to 150 g per metric tonne — compared to non-silicone alternatives.

Alkali Resistance — A Critical Industrial Advantage

Many industrial processes — particularly in paper & pulp, wastewater treatment, and certain agrochemical applications — operate in mildly to moderately alkaline conditions. SAF 710's silicone backbone is chemically stable under alkaline conditions where organic defoamers degrade, losing activity over time. This stability translates directly to longer defoaming persistence and lower replacement dosing frequency.

Dilution System Integration

SAF 710 is designed for both direct dosing and pre-diluted feed systems. At 1:10 dilution with cool water, it integrates easily with automated chemical dosing pumps. For hot systems, pre-dilution is recommended to ensure uniform distribution before the emulsion encounters elevated temperatures.

Catalyst SAF 505
ShapeIndustries Industries Served

Catalyst SAF 505 delivers proven foam control across heavy industrial, chemical processing, and environmental applications.

ShapeApplicationsKey Applications

Catalyst SAF 505 is validated for foam control in these critical industrial process points.

Wastewater Aeration Tanks

Controls foam in activated sludge systems and aerobic biological treatment where surfactants and proteins create persistent foam during aeration. Effective in both ETP and STP operations.

Industrial Distillation

Suppresses foam in distillation reboilers, column sumps, and overhead condensers. Critical in chemical and petroleum refining operations where foam causes tray flooding and product carryover.

Dilution & Dosing Guide
SAF 710 is designed for flexible integration into both direct and pre-diluted dosing systems. Follow this procedure for optimal performance and maximum defoaming efficiency.
1
Pre-shake the container. Shake or roll containers of Catalyst SAF 505, or stir well before removing from containers to ensure uniform emulsion distribution.
2
Dilute 1:10 with cool water. Slowly add cool water to the defoamer with continual stirring. Do not add defoamer to water — reverse order reduces stability.
3
Use diluted product within 8 hours for maximum efficiency. For longer storage, stir frequently before use to maintain emulsion homogeneity.
4
For textile finishes and dyes, add diluted Catalyst SAF 505 after all other ingredients have been mixed to prevent interaction with other formulation components.
Dosage Reference
Working Concentration (typical)
150 g / MT foamer
Operating Range
30-150 g/MT
Dilution Ratio
1 : 10 (w/ cool water)
Diluted Product Stability
Use within 8 hours
Addition Method
Direct or pre-diluted
Hot System Recommendation
Pre-diluted form
Important: Starting dosage of 150 g / MT foamer is indicative. Optimal dosage depends on system temperature, agitation intensity, foamer concentration, and process chemistry. Conduct a bench trial first, then scale to production. Our technical team can assist with dosage optimisation for your specific application.
ShapeManufacturing Excellence
Manufacturing ExcellenceSince 1998

Kashyap Enterprises • Faridabad, Haryana, India • ISO 9001 Certified Specialty Chemical Manufacturer

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Monthly Production Capacity

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Industrial Customers Served

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Countries Exported To

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Years of Expertise

4 Production Reactors

Batch & continuous capability

16 Mixing Vessels

High-volume blending capacity

In-House QC Lab

Every batch tested & certified

In-House R&D Lab

Custom formulation capability

Trusted by Industrial Leaders Across India & Global Markets
Quality Assurance

Quality Certifications

Industry-recognised quality and compliance credentials across every product we manufacture.

ISO 9001

ISO 9001

Quality Management System

FSSAI Certified

FSSAI Certified

Food Safety & Standards

HALAL

HALAL

Islamic Standards Compliant

KOSHER

KOSHER

Jewish Dietary Standards

FSSC 22000

FSSC 22000

Food Safety System Cert.

ZED Certified

ZED Certified

Zero Defect Zero Effect

MSME

MSME

Ministry Registered

QCI

QCI

Quality Council of India

ShapePackagingPackaging Options for Catalyst SAF 505 ?

Available in standard industrial packaging for domestic and export supply.

CATALYST
SAF 505
25kg Carboy
25kg
HDPE Carboy
Standard
CATALYST
SAF 505
50kg Carboy
50kg
HDPE Carboy
Standard
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Industrial Silicone Antifoam for Wastewater Treatment, Distillation & Boiler Applications

Foam control in heavy industrial processes is not merely an operational convenience — it is a process-critical requirement that directly impacts throughput, safety, instrumentation reliability, and product quality. Catalyst SAF 710 is a silicone-based high-performance emulsion defoamer engineered to deliver reliable, long-lasting foam suppression across a broad range of industrial applications, from municipal wastewater treatment plants to petrochemical distillation columns and industrial boiler systems.

Silicone Antifoam for Wastewater Treatment

Wastewater treatment — particularly biological treatment involving activated sludge, aerobic digestion, or nutrient removal — is one of the most foam-intensive industrial processes. The combination of surfactant-laden influent, aggressive aeration, and biological metabolic products creates dense, persistent foam that can overwhelm clarifiers, block air diffusers, and interfere with level measurement instrumentation. SAF 710 as a wastewater defoamer is effective at dosages as low as 30 g per metric ton, providing both antifoam (preventive) and defoam (curative) action in ETP and STP systems.

Defoamer for Distillation and Boiler Systems

Industrial distillation operations face foam formation at tray decks, in column sumps, and in overhead condensers — particularly in systems processing crude fractions or fermentation-derived products containing natural surfactants. Foam in distillation causes tray flooding, product carryover, and off-specification output. In boiler feed water systems, surface-active contaminants can induce foam leading to priming, carryover of water droplets into steam lines, and water hammer incidents. SAF 710's excellent heat and shear stability makes it the defoamer of choice for these thermally demanding applications.

Paper & Pulp and Agrochemical Applications

In paper mill operations — from kraft pulping to coating colour preparation — foam is a persistent challenge that wastes chemical inputs, causes sheet defects, and disrupts continuous web formation. SAF 710's non-ionic emulsifier system provides compatibility with the wide range of anionic and cationic chemicals used in paper manufacturing without adversely affecting retention, drainage, or paper formation. In agrochemical formulation, SAF 710 controls foam during the preparation of emulsifiable concentrates, suspension concentrates, and water-dispersible granules.

Why Kashyap Enterprises for Industrial Defoamers?

Kashyap Enterprises has manufactured specialty silicone antifoams and defoamers from its Faridabad facility since 1998. With 500 MT monthly production capacity, in-house QC and R&D laboratories, and certifications including ISO 9001, ZED, MSME, and QCI, Kashyap Enterprises supplies industrial defoamers to customers across India and 15+ export markets under the CATALYST brand. Every batch is manufactured to consistent quality standards with a Certificate of Analysis available on request.

Contact: Kashyap Enterprises, 566 Sector 55, Faridabad, Haryana 121004. Tel: +91 7019 797 893 · Email: sales@kashyapenterprises.com · Web: siliconedefoamer.com

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